Consolidation Test Press (Oedometer Test)

Manual and 50 kN electric automatic consolidation press, with 2-inch and 3-inch fixtures, for the oedometer test to ABNT NBR 16853:2020 and DNER-IE 005/94.

Biopdi consolidation (oedometer) apparatus

The Biopdi consolidation press performs the consolidation test, or oedometer test, to ABNT NBR 16853:2020(the Brazilian standard), DNER-IE 005/94 (Brazilian highway method) and ASTM D2435: it applies to the soil specimen, confined in a ring and drained, stages of vertical load held constant, and measures the change in height over time. These readings yield the compression index, the preconsolidation pressure and the coefficient of consolidation, which predict how much and how fast the soil will settle.

There are two models: the manual consolidation press, with a lever and slotted weights, and the electric automatic consolidation press. The automatic model is the same machine as the CBR / Marshall test press: the PCM-5k CBR, Marshall and Consolidation Press, electromechanical, 50 kN (11,240 lbf), with constant load control, LVDT, touchscreen display and 2-inch and 3-inch consolidation fixtures. If you have the automatic CBR press, you run the consolidation test by changing the fixture.

The test procedure, the calculations and a worked example are in the article on the consolidation test.

Manual consolidation press for the oedometer test

Consolidation Press: Manual

Automatic consolidation press for the oedometer test

Consolidation Press: Electric Automatic (PCM-5k)

Biopdi's electric automatic consolidation press runs the consolidation test automatically: the operator sets the maximum force, the time and the displacement limit on the touchscreen, and the press applies and holds the load, records the specimen height at the test times and saves the data to the SD card, to generate the report on the computer.

The same machine accepts the CBR and Marshall fixtures, load cells of various capacities and LVDTs, and handles CBR, Marshall and consolidation tests in the same laboratory.

Consolidation test standards

The consolidation press is used for tests under these standards:

ABNT NBR 12007, still cited by many laboratories, was canceled on July 20, 2015; its technical content is now in NBR 16853:2020 (the Brazilian standard for the one-dimensional consolidation test). For other standards, get in contato our technical team.

Biopdi has its own technology to develop, manufacture and sell any type of soil testing equipment, so any machine parameter can be customized for our customers. Get in contato to learn more.

Videos

Videos about the consolidation (oedometer) test press, showing the main features of the equipment.

Model features

Main features of the manual and automatic consolidation test presses.

Consolidation Press: Manual

Weight discs in several capacities, up to 500 kgf (4.9 kN), lever-operated loading, dial indicator to measure the change in specimen height, and rubber feet.

Consolidation press: automatic electric

PCM-5k 50 kN electromechanical press, the same as the CBR / Marshall test press, with constant load control, load cell to measure the applied load, LVDT to measure specimen height digitally, touchscreen to set up the test, limit switches and emergency stop button, rubber feet and electrostatic powder coating.

Manual consolidation press: features

Manual

Automatic consolidation press: features

Automatic electric

The machine: parts identified

The automatic electric consolidation press is the PCM-5k CBR, Marshall and Consolidation Press, the same machine as the CBR / Marshall test press. The drawings below, from the PCM-5k manual, show the press from the front and from the back, with the name of each part; the only thing that changes between the three tests is the fixture mounted on the actuator.

Drawing of the Biopdi PCM-5k consolidation press with parts identified: fixed crosshead, load cell, LVDT, threaded rods, touchscreen, actuator and front panel
Front view of the PCM-5k. The fixed crosshead sits at the top, attached to the two threaded rods, which adjust its height; below it are the load cell, which measures force, the rod and the piston, and the LVDT, which measures displacement. The movimentador, at the base, moves up and down on the ball screw and applies the load to the test specimen. On the front panel are the on/off switch and the emergency stop button, which stops the actuator immediately; the touchscreen sets up and runs the test, and the nameplate shows the serial number.
Rear view of the Biopdi PCM-5k consolidation press: connection panel, power panel, cooling and anti-vibration feet
Rear view. The connection panel takes the extensometers and the LVDT (DB9 connectors), the load cell (C. Carga) and the cable from the machine to the electronic controller; this is where the LVDT of the consolidation fixture is connected. The power panel has the two-pole circuit breaker, which protects the system against overloads, and the three-pole connector for the power cable. At the back there is also the outlet for resfriamento and the anti-vibration feet.

Touchscreen

Biopdi's automatic electric consolidation press has a touchscreen that handles all test settings. Tests are run directly on the screen, which saves the data to an SD memory card for later use on a desktop or laptop; the USB port is used for test parameter setup and control.

Main touchscreen functions

Adjustment screen

  • Tare: zeroes position and force
  • Position and force indicators
  • Home position (returns to zero)
  • Actuator up and down

Settings screen

  • Upper and lower limit switches
  • Emergency stop activated indicator
  • Load cell limit indicator
  • Transducer connected

Consolidation test setup

  • Test name
  • Maximum force (kgf)
  • Maximum test time (min)
  • Displacement limit (mm)

Test screen

  • Graph plotted during the test
  • Current force and position
  • Start, pause, stop and cancel the test
  • Return to home screen

Technical specifications: automatic electric

Specifications of the automatic electric consolidation press (PCM-5k), from the Biopdi manual.

Microprocessor-controlled electromechanical press with data acquisition on the touchscreen display
Frame with two threaded lead screws that adjust and lock the crosshead, and a recirculating ball screw that applies the load
Press capacity: 50 kN (11,240 lbf)
Constant load control, to hold the pressure of each loading stage
Displacement rate: 0.001 to 50 mm/min
Actuator stroke: 100 mm, with automatic return of the actuator
Actuator position measured by optical encoder, with 0.001 mm resolution
50 mm LVDT on the consolidation cell, for the specimen height
Up to four strain channels; two independent, simultaneous LVDT channels (0 to 10 VDC)
Interchangeable load cells, from 5 to 5,000 kgf (0.05 to 50 kN)
Automatic readings at the test times: 1/8, 1/4, 1/2, 1, 2, 4, 8, 15 and 30 min and 1, 2, 4, 8 and 24 h
Touchscreen display with SD card for test data and USB port
Transducer calibration stored in non-volatile memory
Adjustable upper and lower limit switches and emergency stop button (NR 12, the Brazilian machinery safety regulation)
Front panel with on/off switch; two-pole circuit breaker on the power panel
Distance between columns: 300 mm
Dimensions: 485 × 455 × 1,076 mm (depth × width × height); weight 70 kg
Power supply: 220 V, 60 Hz; power 540 W
Benchtop model, with rubber feet and electrostatic powder coating
Frame in ABNT 1020 and ABNT 1045 steel; made in Brazil
12-month warranty against manufacturing defects; operating manual in Portuguese

Tests

  • One-dimensional consolidation (oedometer) test: load stages doubled at each step, with height readings for up to 24 h per stage, to obtain the compression index, the preconsolidation stress and the coefficient of consolidation. 2" or 3" consolidation fixture, load cell and LVDT; ABNT NBR 16853:2020, DNER-IE 005/94 and ASTM D2435.
  • On the same automatic press: the CBR test, with the CBR fixture, and the Marshall test, with the Marshall fixture. See the CBR / Marshall test press.

For soil strength, Biopdi manufactures the direct shear press and the triaxialpress, which also performs the resilient modulustest. The step-by-step oedometer test procedure is in the article on the consolidation test.

Load cells

Interchangeable load cells for the automatic electric consolidation press.

5 kgf (49 N)
10 kgf (98 N)
112 lbf
225 lbf
450 lbf
1,124 lbf
2,248 lbf
4,496 lbf
11,240 lbf

Fixtures and accessories

Fixtures and accessories used on the consolidation test press.

LVDT for measuring the specimen height in the consolidation test

LVDT (displacement transducer)

50 mm linear variable displacement transducer, mounted on the cell, that measures the change in specimen height.

Load cell

Load cell

Measures the load applied to the specimen; interchangeable, from 5 to 5,000 kgf (0.05 to 50 kN).

Biopdi consolidation cell (oedometer cell)

Consolidation cell 2" and 3"

Oedometer cell with rigid base, ring, porous stones and rigid loading cap; allows the specimen to be submerged.

Slotted weights for the manual consolidation press

Slotted weights

Slotted weights for the manual consolidation press, in several sizes, up to 500 kgf (4.9 kN).

2" and 3" consolidation fixtures: parts and dimensions

Biopdi supplies two consolidation fixtures, 2 inch (D2P-ADS) and 3 inch (D3P-ADS). Each one is a consolidation cell with a rigid base, a ring to confine the test specimen, porous stones and a rigid loading cap, and allows the specimen to be submerged. Both use the same loading assembly, mounted on the press: the figures below show this assembly with its parts identified and the dimensions of each fixture.

For assembly, the fixture is centered in the recess of the machine; a porous stone, the ring with the sample and another porous stone are placed, the outer ring closes the set and the base is hand-tightened. Before the test, the LVDT is set to the zero position and the pin is checked to be centered on the fixture.

Biopdi consolidation apparatus loading assembly with labeled parts: coupler cup, load cell, 50 mm LVDT and pin
Loading assembly, the same on the 2" and 3" devices. The coupler cup attaches the assembly to the press; the load cell measures the applied force; the 50 mm LVDT, mounted on the side, measures the change in specimen height; and the pino (called the "penetration pin" in the manual) transmits the load to the cell head and must be centered on the device.
Side view of the Biopdi consolidation apparatus assembled with the loading assembly, overall height of 350 mm
Device assembled with the loading assembly, side view: 350 mm tall, from the base of the cell to the top of the coupler cup. This dimension applies to both devices.
Front view of the Biopdi consolidation cell, 76 mm tall, with a 110 mm side tube
Front view: the cell, which holds the specimen between the porous stones, is 76 mm tall; the side tube of the base measures 110 mm. Dimensions are the same on the 2" and 3" devices.
Biopdi D2P-ADS 2-inch consolidation device, top view: 110 mm diameter and 167 mm overall width
2" device (D2P-ADS), seen from above: body with Ø 110 mm and 167 mm overall width, measured including the side piece of the base.
Biopdi D3P-ADS 3-inch consolidation device, top view: 140 mm diameter and 197 mm overall width
3" device (D3P-ADS), seen from above: body with Ø 140 mm and 197 mm overall width, measured including the side piece of the base.

Consolidation press technical specifications

Data from the manuals of the PCM-5k press and the D2P-ADS and D3P-ADS consolidation devices.

ModelsManual (lever arm and slotted weights) and automatic electric
Automatic electricPCM-5k CBR, Marshall and Consolidation Press, the same machine as the CBR / Marshall test press
DriveElectromechanical: a recirculating ball screw applies the load; two threaded lead screws position the crosshead
Capacity50 kN (11,240 lbf)
Load controlConstant, with automatic return of the actuator
Displacement rate0.001 to 50 mm/min
Actuator stroke100 mm
Displacement measurement0.001 mm optical encoder on the actuator; 50 mm LVDT on the fixture, for the specimen height
Load cellsInterchangeable, from 5 to 5,000 kgf (0.049 to 49 kN)
Test readings1/8, 1/4, 1/2, 1, 2, 4, 8, 15 and 30 min and 1, 2, 4, 8 and 24 h, plus more if needed
Consolidation fixtures2" (D2P-ADS, body Ø 110 mm) and 3" (D3P-ADS, body Ø 140 mm), 76 mm high
Operation and dataTouchscreen display, SD card and USB port
SafetyUpper and lower limit switches and emergency stop button (NR 12, the Brazilian machinery safety standard)
Distance between columns300 mm
Dimensions and weight485 × 455 × 1,076 mm; 70 kg
Power supply220 V, 60 Hz, 540 W
Warranty12 months against manufacturing defects

The drawing from the manual shows the main dimensions of the PCM-5k, the same press used for CBR / Marshall testing, from the front and from the side.

Dimension drawing of the Biopdi PCM-5k consolidation press: 455 mm wide, 485 mm deep, 1,076 mm tall and 300 mm between columns
Dimensions in millimeters. Width of 455,35, depth of 485 and overall height of 1.076,2; the base is 370 tall. The distance between columns is 300, the test space width where the device sits; the fixed crosshead measures 400 × 75 × 65 and the touchscreen, 170 × 112 × 65. At the top of the actuator, the recess where the device is centered has Ø 100 and Ø 80.

Frequently asked questions

The most common questions about the consolidation press and the oedometer test.

What is a consolidation press used for?

The consolidation press runs the consolidation test, or oedometer test: it applies to the soil specimen, laterally confined in a ring and drained, stages of vertical load that are held constant until consolidation is complete, while the change in height is measured. The test yields the compression index Cc, the preconsolidation pressure and the coefficient of consolidation cv, which predict how much and how fast a clay layer will settle.

What is the current standard for the consolidation test?

ABNT NBR 16853:2020, Soil: one-dimensional consolidation test (the Brazilian standard). It absorbed the technical content of NBR 12007, withdrawn on 07/20/2015, and remains in force. In highway work in Brazil, DNER-IE 005/94 is also used, and laboratories that follow US standards use ASTM D2435/D2435M.

Is the consolidation press the same as the CBR and Marshall press?

Yes. Biopdi's electric automatic consolidation press is the PCM-5k CBR, Marshall and Consolidation Press, rated at 50 kN. Changing the fixture changes the test: oedometer cell for consolidation, penetration piston for CBR and compression mold for Marshall. If you already have the automatic CBR / Marshall test press, you only need the consolidation fixture and a suitable load cell.

What is the difference between the manual and the automatic consolidation press?

On the manual press, the load comes from slotted weights, up to 500 kgf (4.9 kN), multiplied by a lever, and the height is read on a dial indicator. On the electric automatic press, the ball screw applies the load and holds it constant at each stage, the load cell measures the force, the LVDT measures the height, and the press takes the readings at the test times and saves the data to the SD card.

Which consolidation fixtures does Biopdi supply?

Two, 2-inch and 3-inch (D2P-ADS and D3P-ADS). Each is an oedometer cell with a rigid base, specimen ring, porous stones and a rigid loading cap, and it allows the sample to be submerged. NBR 16853 requires a ring with an inside diameter of at least 50 mm and a diameter-to-height ratio of at least 2.5; state the ring diameter your laboratory uses when you request a quote.

How does the automatic press record the test readings?

The press reads the specimen height at 1/8, 1/4, 1/2, 1, 2, 4, 8, 15 and 30 minutes and at 1, 2, 4, 8 and 24 hours after each load increment, plus more if needed. These are the times of DNER-IE 005/94, the same as in NBR 16853, and they are used to plot the height versus log of time and versus square root of time curves from which cv is obtained.

Which load cell should I choose for the consolidation test?

The force is the stage pressure times the ring area. In a 63.5 mm ring taken to 1,280 kPa, the maximum force is about 4.05 kN, and a 500 kgf (4.9 kN) load cell covers the test with better resolution in the low stages. The 50 kN of the press is more than enough; what you size is the load cell, interchangeable from 5 to 5,000 kgf.

How long does a consolidation test take?

Each load stage usually lasts 24 hours, and the pressures double at each stage (about 10, 20, 40 kPa and so on) until the virgin compression range is defined; then come at least three unloading stages. A complete test takes one to two weeks, which is why automatic data acquisition spares the operator the overnight readings.

Other soil testing equipment

See also our other soil testing equipment.

Request your quote

Price, commercial terms and lead time for the consolidation press. Tell us how many cells and which standards you need to meet, and we will recommend the configuration.

Reply within 24 business hours

A proposal covering capacity, fixtures and the standards met, not just the price.

Configured for your test

Cell, devices and software selected based on your laboratory's test and standard.

In-house manufacturing, ISO 9001

Installation, training and technical support provided by the people who designed the machine.